VRJ-ZKR Vacuum Emulsifying Machine

Equipment usage and characteristics:

The vacuum emulsifier is a kind of shearing and mixing machine integrating high speed emulsifying, mixing and blending. The equipment is widely applied in such industries as daily chemical industry, pharmacy, fine chemical industry, dairy and food etc. Its main usage is to shear the neutral granules or fibers into finer molecules through the special shearer to achieve the effects required by the technology. The granules produced after high speed operation are very tiny. The emulsification quality depends on the dispersing method of granules at the preparation period and the size of granules. The smaller the granules are, the weaker the tendency of their gathering on the surface is and the lower the possibility of damaged emulsification is. Through the actions of forward and reverse rotation vanes, homogenization turbine and vacuum, the high quality emulsifying and mixing effects can be achieved.

Machine Specification
Item Parameter
Outline dimensions L×W×H×Total Height: 2500×1200×2500×3400
Emulsifying and blending pot (main pot) Working volume 250L,material SUS316L,electric heating,
water cooling.
Structural form of main pot three layer, top and bottom sealing heads,top sealing head
connecting with the tank by the flange, bottom sealing head
connecting with the tank directly, the material for inner
side of the tank is 316L, thickness: 6mm,inner polish:
300MESH (hygiene grade),jacket material:SUS304,thickness:
4mm,workingpressure: 0.3 Mpa,heat preservation coat:304,
thickness:2mm,outer polish:300MESH(hygiene grade),weld
crack polish,heat preservation material,adopting on PU
bubble liquid working art.Mixing power:1.5kw,turn speed:
960r/min,hygiene pneumaticvalve for the product outlet.
Blending device of main pot 1.High speed scissors: power: 7.5kw;
turn speed: 0-3200r/min
2.Overflow frame-shape mixer:
power: 2.2kw; turn speed: 70r/min
3.Backwards mixer: 2.2kw;
turn speed: 0-70r/min
Pipe ends of main pot product inlet filter;product fitting
inlet;vacuum sucking
outlet;germless breath mouth; mirror
with light and brush;
temperature sensor; CIP cleaner;product
outlet;safety valve;
pressure meter;negative pressure
sensor, etc.
Hydraulic system oil cylinder, solenoid valve,
relief valve and hydraulic
control valve etc. mechanisms.
Vacuum system Main tank vacuum pump ZBV2061,
air drawing volume 52㎡/h,
motor power:1.5kw